Concrete Services

Choosing the Right Material for Your Concrete Retaining Walls

Whether made from concrete blocks, brick, or poured concrete, Concrete Contractors Colorado Springs provides functional and aesthetic value to your landscape. However, it is important to understand all the factors involved before you start construction.

First, calculate how many blocks are needed for your retaining wall. This is a critical step that can help you save time and money.

concrete retaining walls

While retaining walls prevent undesired soil movement, they can also add beauty to the landscape. Many styles of concrete retaining walls are designed to mimic the look and feel of stone masonry. But if you want your new retaining wall to hold up to the elements, you’ll need to choose the right material.

One of the most common types of retaining walls is made from poured concrete, which can be molded into various modern designs and last up to 100 years. However, run concrete is extremely heavy and requires highly specialized skills to build. For this reason, it is typically left to professionals.

Another popular choice for retaining walls is block concrete. These specialized blocks are made specifically for building retaining walls and are designed to interlock to create strong and stable structures. Walls built with these blocks can be constructed by homeowners with average DIY skills and a strong back, but anything taller should be left to a professional. A professional will be up to speed on local building codes for retaining walls and have the engineering skills to ensure your retaining wall can withstand any load required to keep.

Concrete is a strong material that resists rot, fire, and rust, making it ideal for retaining walls subjected to various environmental factors, including moisture. It is also easy to work with, allowing contractors to add curves and angles to retaining walls that would be impossible or difficult to construct using other materials. Concrete retaining walls are also less prone to cracking than different types of retaining walls and can be built much more quickly and easily than traditional masonry structures.

While building a retaining wall, planning and including a drainage system in your design is important. Without a proper drainage system, water will accumulate behind the wall and put excessive pressure on it. This pressure can cause the wall to crack or buckle. Weep holes and drain pipes are usually included in the design to help alleviate this problem. Weep holes are lengths of 3/4-inch pipe inserted in the first course of the wall. This allows for water to escape through the gravel that covers them. A plastic drainpipe is placed in the backfill, directing water away from the wall and into the groundwater system.

If you have steep slopes on your property, retaining walls can help control erosion and limit the amount of dirt that shifts during rainfall. In addition, they are an attractive and practical way to add a garden area, patio, or seating area. These structures also help to prevent soil movement and protect against mudslides that can cause injuries on your property.

Many types of retaining wall systems are on the market, including poured concrete, segmental blocks, and precast modular units. Each has its benefits and drawbacks. Some are more expensive than others, but there are ways to cut costs, especially if you do the work yourself.

Poured concrete is the most common type of retaining wall. It’s easy to shape and is durable. However, it’s also costly: You can expect to spend $10 to $100 per square foot for installation and materials. A poured concrete wall can also be stamped or colored and accented with embedded objects to add an artistic element.

The construction of a poured wall is time-consuming and labor-intensive. You’ll need to dig the footings and create a foundation for the wall. You’ll also need to remove any vegetation or topsoil that may get in the way of building your retaining wall, a process called grubbing. This will allow you to lay out your wall and determine the best angle to construct it.

In contrast, a retaining wall built with a block system is less labor-intensive and requires less excavation. Unlike other retaining walls, block retaining walls don’t need to be reinforced with concrete. Instead, they use a layer of gravel or another material to provide a base for the structure.

Segmental blocks, available in various colors, textures, and sizes, are an inexpensive alternative to more expensive retaining wall systems. They require a layer of gravel to backfill, but they do not need a concrete footing, making the construction process quicker.

You can opt for a reinforced soil retaining wall (RSW) for a more cost-effective solution. These structures are strong in compression but weak in tension. , the facing of an SRW wall is reinforced with a high-modulus polymer material known as geogrid.

Concerning concrete retaining walls, you have three main options: building blocks, precast panels, and poured-in-place. Each type has its unique set of advantages, and the choice depends on the specific needs of your project.

Blocks are ideal for retaining walls that support sloped landscapes. They are fireproof, rot-proof, and extremely resistant to freeze-thaw cycles. Plus, they are easily molded to create the shape you need for your project and can be topped with plants, gravel, or other landscaping elements to match the surrounding area.

A block retaining wall is also very easy to build. Start by digging a base of crushed stone or other material that is stable enough to support the height of your wall. Then, lay your first course of blocks, ensuring they are perfectly even from left to right and front to back. Use a carpenter’s level to check and adjust as needed. Continue laying courses evenly spaced with staggered joints until you reach the desired wall height. Be sure to backfill each course with crushed stone for added stability.

Poured-in-place retaining walls are more difficult to construct than their precast counterparts. They require proper construction techniques, which can be challenging in tight spaces and harsh environments. Plus, they do not flex with changes in weather or seismic forces, so they are often not the best choice for projects where the wall will be subject to significant pressures.

On the other hand, precast walls are built in a controlled environment using an assembly line process. This makes them more efficient than a poured-in-place structure because they need not be delivered and erected on-site. Plus, they are made from materials that can be found nearly anywhere, so they reduce the need for lengthy transportation routes that could lead to miscommunication and extended timelines.

Precast concrete retaining walls can also be more easily adapted to the design of your project. They are available in a wide range of styles, finishes, and colors and can be customized to reflect the needs of your organization’s location. In addition, they can be made to resemble other types of materials, such as natural stones, bricks, or timbers, for more design flexibility.

Concrete block walls are durable for many projects, from simple terraces to more complex retaining walls. These blocks are available in various sizes, shapes, and colors to suit any landscape design. They are a popular option for DIYers because they interlock to form a solid wall without needing mortar.

Concrete blocks are also great for retaining walls because they can be easily sculpted to create unique designs. Because of their greater mass, these walls are typically taller than a segmental retaining wall. These walls are ideal for several projects because they can add usable space to a yard, fix drainage issues, and make sloped yards more manageable.

To build a concrete block retaining wall:

  1. Begin by excavating the soil in the path of your new wall to allow for a solid footing.
  2. Mark the wall path with a level string line and reference points, such as the corner of your house or an existing landscaping feature on the property. Once the wall’s footing is in place, it is time to lay the first course of blocks.
  3. Use a hammer and chisel to knock off the flange on the back of the block so it sits flat against the ground.
  4. Place the block on the foundation and check it with your carpenter’s level to ensure it is even from left to right and front to back.

Continue laying the block courses until your wall has reached the desired height. When you reach the top of your wall, lay the cap blocks on top. These should be slightly angled so that water runs off the retaining wall instead of collecting on it.

If you need a concrete retaining wall that is very decorative, consider using blocks with an ashlar face. These blocks have a rough surface that mimics stone and can be used to add texture and interest to your retaining wall. While you can build a retaining wall from these blocks without mortar, using a pro for any project over 4 feet tall is recommended. This is because a large retaining wall requires a strong footing and rebar for support, and most pros would rather pour that type of wall.

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Concrete Contractor Innovators

Concrete is one of the most widely used construction materials in the world. It’s durable, cost effective and environmentally friendly. But how can we improve its performance to tackle today’s challenges?

Fortunately, several innovations have emerged to enhance concretes’ capabilities. Here are 6 of the latest innovations to watch for in 2020.

Self-Consolidating Concrete (SCC)

SCC is an advanced concrete that can be used in a variety of construction applications. It has the ability to flow under its own weight to fill forms or encapsulate dense reinforcement. It does not require the use of vibration or other techniques to consolidate the concrete, which saves time, labor, and equipment costs. This concrete also provides the flexibility to create a wide range of aesthetic finishes and shapes that would be difficult or impossible with conventional concrete.

Conventional concrete is a thick and viscous material that must be compacted with mechanical vibration in order to achieve proper placement. This can lead to undetected imperfections in the concrete such as honeycombing, cavitation or other gaps that weaken the structure over time. SCC can be placed without compaction, reducing equipment and labor costs as well as improving the quality of the concrete.

The SCC process uses a combination of mineral admixtures and high water-reducing cements to create this unique concrete. SCC mixes are designed to have a low slump flow and a high level of plasticity, which allows them to easily encapsulate dense formwork, or place concrete in difficult areas such as tunnel linings, tubing segments or drill shaft columns with a high rebar concentration. This type of concrete also allows for a higher rate of production and allows the concrete to be pumped long distances, which improves turn-around times on concrete trucks.

SCC is able to achieve these high levels of fluidity and plasticity through the use of highly advanced high-range water-reducing admixtures and viscosity-enhancing admixtures. This allows the concrete to be poured at lower slump flows, which can be reduced even further by using a lower water content in the mix. This helps to ensure the concrete will reach its intended jobsite in good condition, with minimal bleeding and segregation.

The PCI SCC Guidelines are currently being circulated to all precast/prestressed producers and their design engineers. This document will help to guide these important industry stakeholders on the appropriate ways to utilize this innovative product. The benefits of SCC will ultimately benefit all involved: savings in production labor, longer form life, fewer bug holes, reduced patching and an improved work environment that is free of vibration.

Artificial Intelligence (AI) Powered Operating System

Construction projects face numerous risks that may jeopardize safety, quality or time. These risks are magnified in large projects with multiple teams and subcontractors. A unified platform that can assess and monitor data such as equipment, weather patterns, downtime and other factors helps project managers avoid costly overruns. Ultimately, project stakeholders benefit from an AI-powered operating system that combines all the components of a project into a single software interface.

Consolidating the planning and oversight of construction’s many moving parts into a single software platform provides project managers with an unprecedented level of transparency and efficiency. This platform will not only help project teams manage risk, but it will also reduce costs and speed up the process of bringing onboard new workers.

The key to promoting the converged innovation of AI is to build and improve specialized public maker spaces in the AI field, based on colleges and universities and scientific research institutes concentrated in localities. Encourage leading and backbone enterprises to take the lead in establishing marketized AI development bases, and enhance their role in building a national AI mass innovation base. Develop innovative application demonstrations, and strengthen the interactive evolution of technology breakthroughs, domain applications, and industrial development.

Moreover, support the establishment of international AI science and technology cooperation bases, joint research centres, and related international standards. Encourage domestic advantageous enterprises, industry alliances, and academic institutions to jointly establish AI public patent pools.

The future of AI in engineering and construction (E&C) is a promising one, with the potential to dramatically streamline processes and eliminate manual tasks. Its adoption will also help to improve project quality, increase safety on the jobsite, and reduce costly errors. However, the full benefits of AI in E&C will only be realized if companies can overcome barriers and implement the technology. In doing so, leaders should focus on specific areas where AI can have a direct impact on their business, and embrace the spirit of “hammering nails” in order to accelerate implementation with a pragmatic mindset. The early movers will set the direction and reap both short- and long-term benefits.

Self-Healing Concrete

Concrete is one of the most popular building materials in the world. Its versatility and affordability make it a great choice for building infrastructure that will last centuries. However, it is not without its problems, including the potential for cracking and leaks. Every year billions of pounds are spent maintaining and repairing concrete structures. Fortunately, these problems may be a thing of the past as new technologies emerge that improve concretes ability to heal itself.

Researchers at Worcester Polytechnic Institute (WPI) have developed a self-healing concrete that is four times more durable than conventional concrete. The new material consists of calcium carbonate crystals that are able to fill and close small cracks in the structure. This makes the concrete more resistant to damage and extends its lifespan significantly.

The secret to WPI’s self-healing concrete is the presence of an enzyme that automatically reacts with atmospheric carbon dioxide to create the calcium carbonate crystals. This reaction is triggered by the hydration of the cement particles and results in the formation of new crystals that close the cracks.

While it is not yet possible to produce self-healing concrete that can repair very wide cracks, this type of product is a significant step in the right direction. The WPI’s breakthrough could mean significant cost savings for a wide range of building projects that require the use of concrete.

Another approach to developing self-healing concrete is based on microorganisms. In this case, the concrete is mixed with bacteria that can seal cracks when water penetrates the structure. Hendrik Jonkers, a microbiologist at Delft University, has been working on this technology for over three years and has successfully tested the concrete in his lab.

The bacteria used in the concrete is a strain of bacillus that thrives in alkaline conditions found in concrete. During mixing, the bacteria remain dormant, only activating when they are exposed to water in the form of cracks. The bacterium then forms limestone, closing the crack and preventing further deterioration of the concrete. This technique can be applied to both new and existing structures.

CarbonCure

Concrete is a major contributor to carbon emissions due to the large amount of portland cement used. As more building owners seek to reduce their embodied carbon footprint, CarbonCure offers an alternative solution that is said to significantly cut the carbon footprint of concrete without impacting its strength and durability.

The Halifax, Nova Scotia-based company’s technology is retrofitted into existing concrete plants and injects a precise dose of captured CO2 during the mixing process. The CO2 mineralizes into calcium carbonate that is permanently embedded in the concrete. This process is said to improve the concrete’s early and late-compressive strengths, enabling concrete producers to optimize their mix designs while reducing their environmental impact and generating market differentiation.

As of this writing, CarbonCure is used by nearly 250 concrete producers in North America and Southeast Asia. The largest structure built with CarbonCure concrete is the Kendeda Building for Innovative Sustainable Design at Georgia Tech in Atlanta, which was poured with CarbonCure-treated concrete in 2017. Ready-mix producer Thomas Concrete has also been a major customer of CarbonCure’s technology since 2016.

With more companies focused on net-zero carbon plans and other sustainability initiatives, it is expected that the use of concrete made with CarbonCure will continue to increase. In fact, the company recently closed a funding round led by Breakthrough Energy Ventures, and its chief executive says another could follow soon.

Wagner declined to share revenue figures, but the company has been growing at more than 100% per year for several years and is now generating annual sales in excess of $10 million. It is currently targeting European markets, where building standards are more strict.

The company’s technology has been independently verified as carbon negative by Verra, making it the first and only permanent concrete-based carbon removal solution to receive this distinction. The Verified Carbon Standard program requires technically sound GHG-reduction quantification methodologies specific to the concrete industry, along with comprehensive documentation and life-cycle assessments.

In addition to helping to reduce a concrete’s carbon footprint, CarbonCure’s technology is also said to create production cost efficiencies and eliminate plant water and solid waste. Further, extensive testing with a wide range of admixtures has shown that CarbonCure does not negatively affect the performance of concrete, and it can be used in combination with any supplementary cementitious material.